Fully Automatic Roll-to-Roll Screen Printing Line

Fully Automatic Roll-to-Roll Screen Printing Line

ATMALINE RR3250-C

Fully Automatic Roll-to-Roll Screen Printer, Fully Automatic RtR Screen Printer, Fully Automatic Reel-to-Reel Screen Printer

Incorporated with unwinding + screen printer with CCD registering + Visual Inspection + Reel-to-Reel Standstill + IR Hot Air Dryer + Auto Winder connecting automatic production line
Incorporated with unwinding + screen printer with CCD registering + Visual Inspection + Reel-to-Reel Standstill + IR Hot Air Dryer + Auto Winder connecting automatic production line

Among next generation of sunrise industries, FPC (Flexible Electronics) technology is being developed rapidly, flexible electronics is generally known technology, which is configured components onto thin film or metal foil or flexible substrateApplication of flexible electronic technology is widely used currently, except for the earlier development and mature technology of FPC industry, Flexible Display, E-paper, Thin Film Solar Cell, RFID and so on is application scope of flexible electronics, great potential development in futureCombined with Roll-to-Roll continual processing to produce flexible electronic products, also achieves advantage of production efficiency and cost down.
R2R continual production equipment and transmission technology, it will be the most futuristic world trend of industry, such technology will cause tremendous innovation of industry from material, equipment, processing, product design, driven circuits etc

Features

  • Servo Control Tension : conveyor mode adopts servo power coupling structure EPC, tension control adopts self-development vertically, servo tension control
  • CCD Registering : enclosed with 4 sets CCD registering and four axis (XYXY) servo driven screen displacement to attain function of precise registration and printing.
  • Equalized Pressure Control : printing head adopts equalizing air pressure control, squeegee/ flood coater digital equalizing system control can be preset (3-62 kgf) on touch screen panel.
  • High Level Accuracy : thick Aluminum alloyed plate with precise machining and iodized treatment is used for table top, prevent scratching substrate, table flatness accuracy achieves ±0.02mm.
  • Quick Operation : Advanced IPC integration control, colored touch-screen + colored LCD monitor provide diverse functional parameters setting and instant operating / surveillance, easy operation to fulfill perfect requirement for digitalization, standardization, humanization
  • Safety Protection : equipped with error diagnosis, safety restoration, E-stop, three color warning lamp, etc, comprehension protection.

Specification

Model AT_RR2350-C
(Unwinding Machine)
Feed-in Mode Vacuum roller winding
Transmission Mode Servo power winding
Proceed along edge Mode Structural EPC
Proceed along edge Margin ±10mm
Tension Control Mode Vertical type, servo control
Unwinding Tension 0.5〜3.0kgf
Unwinding Speed 10〜100mm/sec
Cutting / Lamination Device Attachment
CCD Camera 4 pcs
FOV scope 15x20mm
Image Detection Mode Detect up / down registration mark simultaneously
Camera detection scope X=±75~±250mm
Y=±100~±170mm
Operation Interface HMI (parameter setting)
Enclosure Mode Feed-in Section : upper enclosure
Printing Section : full enclosure
Power Source 3∮,220/380V,50/60Hz
Machine Dimension 3525x1725x2350mm
Machine Weight 2,220kgs

Model AT_RI3250 (Inspection)
Quality Inspection Manual moving CCD inspection + monitor display (12.1 inch)
Inspection CCD Camera Number 1 pc (colored camera)
Camera FOV 12.5x17 mm
Inspection Area 340x500 mm
CCD Height 91mm
Conveyor Speed 10~100mm/sec  (可調)
Conveyor Delivery Vacuum roller conveyor, servo motor driven
Vacuum Mode Vacuum ring blower
Cutting / Lamination Device Yes
Air floating Inspection Platform Yes
Material Connecting Structure Yes (3” Air Shaft)
Equipment Exterior Enclosure Lift protective cover
Power Source 3∮,220/380V,50/60Hz
Machine Dimension 1475×870×1840mm
Machine Weight 700 kgs

Model AT_RB3250
Standstill Machine
Conveyor Speed 10~100mm/sec  (adjustable)
Conveyor Mode Vacuum conveyor roller, servo driven
Vacuum Roller Height 1780+60 mm
Vacuum Roller Group 6 sets (induction motor driven)
Vacuum Mode Vacuum ring blower
Equipment Exterior Enclosure Enclosure protection
Power Source 3∮,220/380V,50/60Hz
Machine Dimension 3495×955×2410mm
Machine Weight 1150 kgs

Model AT_RIO4032 Dryer
Conveyor Delivery Vacuum roller
Effective Conveyor Width 250、300、320、340mm
Transmission Mode Vacuum roller transmission
Conveyor Height 1750+60mm
Conveyor Speed 0.5~6 M/min
Heating Mode IR + Hot air circulation
Heating Section 4 sections
Conveyor Length Total 16M
Ventilation Air blower
Ventilative Direction from up to down
Material Thermal isolation inner layer adopted SUS 430
Thermal isolation external layer adopted SS41 lacquer
Warm Up System Hot air +IR 
Temperature Control System Adopt SCR control IR
SSR control hot air circulation
Temperature Control System Hot air circulation
Temperature Range Room temperature +20~200℃
Circulation System 10.5 inch fan circulation
Average Temperature Setting temperature within ±3%
Operation Interface Proface 7 inch touch screen, setting parameters
General Setting Heat extraction 16CMM (mechanical valve adjustable flow rate)
Protection Device
  1. Temperature controller over heating setting, over heating temperature 10℃ to cut off electrothermal
  2. Electric over temperature protector (temperature setting, highest +20℃), exceed setting temperature to cut off electrothermal
Depending on HMI display error message, three color warning lamp + buzzer, E-stop button
Power Source 3∮,220/380V,50/60Hz
Machine Dimension L×W×H 4300×1500×2100mm
(heating section length : 3760mm)
Machine Weight 3,270 kgs
Model AT_RW3250
Winding Machine
Winding mode 90° vacuum roller conveyor (servo motor driven)
Winding Speed 10~100 mm/sec
Vacuum Mode Ring Blower
Proceed along edge Mode Corrector +
Structural EPC±10mm
Tension Control Mode Loadcell + Servo control
Winding Tension 0.5~3 kgf
Operation Interface Proface 7 inch HMI, parameter setting
Equipment Exterior Enclosure Mode Lift protective cover
Power Source 3∮,220/380V,50/60Hz
Machine Dimension 1250×1195×1390mm
Machine Weight 650 kgs

Best Sale

Fully Automatic Roll-to-Roll Screen Printing Line | Industrial Screen Printing Equipment Manufacturing - ATMA

ATMA CHAMP ENT. CORP., since 1979, is a global leader of Fully Automatic Roll-to-Roll Screen Printing Line | silk screen printing equipment based in Taiwan.

ATMA's industrial screen printing machinery manufacturing plant, 66,000 square meter, is CE certified, uses ERP system, contains German SPS cylinder press, and has 170 patented designs. And all screen print equipment are widely used in 7 major applications: industrial printing, graphic printing, glass printing, printed circuits, optical-electronic, biomedical printing, and green energy printing.

ATMA has been offering customers professional screen printing machinery and its related equipment, both with advanced technology and 38 years of experience, ATMA ensures each customer's demands are met.


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